AGMA Member CompanySince 1946East Walpole, MA

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Timing Belt Pulleys
Custom timing pulleys
Timing and gear belt pulleys.
Gear belt pulleys
Haas CNC vertical mill
CNC machining
Precision CNC-machined parts
Machined components

Custom timing belt pulley manufacturing

Custom Timing and Gear Belt Pulleys

Commercial Gear & Sprocket manufactures custom timing belt pulleys and gear belt pulleys for OEMs, machine builders, replacement applications and industrial equipment — in multiple tooth profiles, custom belt widths and customer-specific configurations.

Timing pulleys made to your specifications

Custom Timing Belt Pulley Manufacturing

Timing and gear belt pulleys use a defined tooth profile that engages a matching toothed belt. Profile, pitch, width, bore and every other dimension must suit the belt and the machine.

We manufacture custom timing pulleys to your drawings, dimensions, tooth profile, pitch, belt width, bore configuration, material and quantity — trapezoidal, metric curvilinear, Gates PowerGrip®, Goodyear Super Torque Pd®, metric T and AT, 40 DP and zero-backlash pulleys, all in custom belt widths.

Timing and gear belt pulleys.

Timing pulley sizes, pitches and tooth profiles

Timing Belt Pulley Specifications

Maximum diameter

Up to 36″

Timing and gear belt pulleys up to 36 inches in diameter.

Maximum face width

Up to 36″

Face widths up to 36 inches.

Pitch range

⅛″ – 1¼″

Pulley pitch from ⅛ inch through 1¼ inches.

Belt width

Custom widths available

Manufacturing

To your requirements

Bore size, hubs, keyways, mounting holes, material, tolerances, finishing and inspection should be shown on your drawing or reviewed during quotation.

How we manufacture custom timing pulleys

Timing Belt Pulley Manufacturing Capabilities

Custom pulley manufacturing with CNC machining, secondary operations and customer-specific finishing — the approach depends on tooth form, pitch, diameter, face width, bore, material and quantity.

Multiple Tooth Profiles

Trapezoidal, HTD®, PowerGrip®, Super Torque Pd®, metric T and AT, 40 DP and zero-backlash — specify the pulley around your belt system.

Custom Belt Widths

Every listed profile can be made in any custom belt width — ideal for replacements and non-standard drives.

CNC Machining

CNC lathes with live tooling and sub-spindles plus a 4-axis CNC vertical mill for bores, hubs, keyways and holes.

Secondary Operations

Deburring, finishing, heat treatment and metal finishing through outside sources, and inspection.

Haas CNC vertical mill

Custom belt widths

Any Listed Profile, Any Belt Width

Because our pulley profiles can be made in any custom belt width, we can match an existing belt-drive system, OEM machine or specialized equipment rather than forcing a standard width. Supply the exact width and mating belt with your drawing.

Custom belt widths

Any width for listed profiles

Zero-backlash pulleys

Available on request

CNC lathes & 4-axis mill

Bores, hubs, keyways, holes

Timing pulley tooth profiles

Tooth Profiles We Manufacture

A timing pulley has to match its belt exactly. We support a wide range of tooth forms so you can specify the pulley around your belt system instead of redesigning the drive.

Available tooth forms:

Trapezoidal

MXL (.080″), XL (.200″), L (.375″), H (.500″).

HTD® & PowerGrip®

HTD® 3M, 5M, 8M · Gates PowerGrip® GT 2, 3, 5, 8MM.

Super Torque Pd® & T

Goodyear STPD 3M, 5M, 8M · metric T2, T2.5, T5, T10, T20.

AT, 40 DP & zero backlash

AT5, AT10, AT20 · 40 DP (.0816″) · zero backlash.

CNC machining

CNC Machining for Custom Pulleys

Pulley features machined on CNC lathes with live tooling and sub-spindles and a 4-axis CNC vertical mill.

Bore Machining

Bores machined to size and tolerance.

Hub Machining

Hubs machined to your configuration.

Keyways

Keyways cut to your specification.

Drilled & Tapped Holes

Set-screw and mounting holes.

Shaft-Related Features

Shaft features machined to the drawing.

Custom Dimensions

Other customer-specified dimensions and features.

Finishing & secondary operations

Secondary Operations for Complete Pulleys

Dedicated deburring and finishing equipment, plus outside sources for heat treatment and metal finishing.

Deburring

Burrs removed from teeth and machined features.

Finishing Operations

Pulleys finished ready to install.

Additional Machining

Extra features added in the same job.

Heat Treatment

Heat treatment through trusted outside sources.

Metal Finishing

Finishes through trusted outside sources.

Inspection

Checked to your project requirements.

Prototype to production

Flexible Pulley Production

Prototype Pulleys

Single pulleys for new machine designs.

Replacement Pulleys

Timing pulleys reproduced for existing drives.

Specialized Profiles

Custom tooth profiles and belt widths.

Production Runs

Short runs through production-volume OEM orders.

Timing pulleys for industrial equipment

Timing and Gear Belt Pulleys for Industrial Applications

Custom timing pulleys are used wherever a pulley must match a specific toothed belt, dimensional configuration and operating requirement. Send the tooth profile, pitch, belt width, diameter, bore and material with your quote request.

Synchronous Drives

Positive, no-slip timing between shafts.

Positioning & Indexing

Zero-backlash pulleys for accurate motion.

OEM Machinery

Custom pulleys built to OEM drawings.

Replacement Drives

Pulleys matched to existing belt systems.

Timing pulley quality and inspection

Timing Belt Pulley Inspection and Quality Control

Every new job gets a quality plan built around your part, drawing and purchase order. For timing pulleys the inspection characteristics are defined by your drawing — these are the requirements to identify when you request a quote.

Tooth Profile

The belt tooth form the pulley must match.

Pitch

Pulley pitch from ⅛″ to 1¼″.

Number of Teeth

Tooth count for the required ratio.

Face & Belt Width

Face width and custom belt width.

Dedicated inspection equipment

Dimensional & gear inspection to your standards

Bore & Hub

Bore size and hub configuration.

Keyway & Mounting

Keyways, set screws and mounting holes.

Dimensional Tolerances

Tolerances shown on your drawing.

Customer Inspection Requirements

Any specific checks your drawing or PO requires.

How it works

From Your Drawing to a Finished Timing Pulley

01

Send Your Requirements

Drawing, tooth profile, belt type, pitch, teeth, widths, bore and quantity.

02

Engineering Review

We confirm the profile, pitch, belt width and machining features for your drive.

03

Manufacture & Inspect

Your pulleys are cut, machined, finished and inspected to the quality plan.

Custom timing pulley manufacturer since 1946

Why Choose Commercial Gear for Custom Timing Belt Pulleys?

A broad range of tooth forms, custom belt widths, CNC machining, flexible production and decades of industrial manufacturing experience.

Wide Range of Tooth Profiles

Trapezoidal, HTD®, PowerGrip®, Super Torque Pd®, T, AT, 40 DP and zero backlash.

Up to 36″ × 36″

Pulleys up to 36″ diameter × 36″ face, ⅛″ to 1¼″ pitch.

Custom Belt Widths

Listed profiles in custom widths, with CNC machining for your features.

Prototype to Production

Single prototypes, replacements, short runs and long-run orders.

80 Years of Manufacturing

Third-generation and family-owned, serving OEMs and industry since 1946.

Custom timing pulley quotes

Need a Custom Timing Belt Pulley? Request a Quote

Send us your drawing, belt information, pulley dimensions, quantity and application. We will review the tooth profile, pitch, custom belt width, machining features and production requirements.

Belt & Profile

Dimensions

Features & Material

Quality & Delivery

Timing belt pulley FAQ

Frequently Asked Questions About Timing Belt Pulleys

Yes. We manufacture custom timing and gear belt pulleys to your dimensions, tooth profile, pitch, belt width, bore configuration, material, quantity and application.

Timing belt pulleys up to 36 inches in diameter with face widths up to 36 inches.

Our timing belt pulleys range from ⅛ inch through 1¼ inch pitch.

Trapezoidal MXL, XL, L and H; HTD® 3M, 5M and 8M; Gates PowerGrip® 2MM, 3MM, 5MM and 8MM; Goodyear Super Torque Pd® 3M, 5M and 8M; metric T and AT profiles; 40 DP; and zero-backlash pulleys.

Yes. Every listed tooth form can be manufactured in the belt width you need.

Yes. Our CNC turning and milling covers bores, hubs, keyways, holes and other features — define them on your drawing.

Yes. We support single prototypes, short runs and long-run production orders for replacement, prototype and production pulleys.

A drawing or CAD file, tooth profile, belt type, pitch, teeth, belt and face width, bore, hub, material, quantity, tolerances, secondary operations, inspection and delivery timeline.