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How Does Commercial Gear and Sprocket Empowers OEMs with Custom Gears and Sprockets?

Answer:Original Equipment Manufacturers (OEMs) across industries such as construction, rail transit, marine, and machine tools rely on precision-engineered components to build reliable, high-performance machinery.

For over 70 years, Commercial Gear & Sprocket Company, Inc., based in East Walpole, Massachusetts, has been a trusted partner for OEMs, delivering custom gears, sprockets, and related power transmission components that meet exacting specifications. By combining advanced manufacturing capabilities, stringent quality control, and tailored solutions, Commercial Gear & Sprocket empowers OEMs to overcome design challenges, enhance equipment performance, and stay competitive in demanding markets.

Precision Engineering for OEM-Specific Needs

OEMs often face unique challenges that require components tailored to specific applications. Commercial Gear & Sprocket excels in crafting custom gears—such as spur, helical, bevel, miter, and worm gears—as well as sprockets, splines, ratchets, and jaw clutches. Our ability to manufacture gears with diameters ranging from 1/4" to 60" and precise hobbing, shaping, and bevel gear cutting ensures that OEMs receive components that align perfectly with their machinery’s torque, speed, and load requirements.

For example, a machine tool builder struggling with inconsistent gear quality from a previous supplier turned to Commercial Gear for a precision worm and worm gear set for a rotary table assembly. By developing a detailed production and quality plan, We delivered gears that improved performance and reliability, enabling the OEM to outperform competitors.

This precision is critical for OEMs in industries like rail car manufacturing, where gears must withstand heavy loads and harsh conditions. Commercial Gear’s advanced inspection techniques, including Fellows lead and profile checkers, identify and correct issues like excessive lead, profile errors, or runout, ensuring gears meet AGMA and ISO 9002 standards. This level of accuracy reduces downtime, minimizes maintenance, and enhances the longevity of OEM equipment, directly impacting their bottom line. 

Tailored Solutions for Diverse Industries

Commercial Gear & Sprocket’s custom machining capabilities allow OEMs to address specialized needs across a wide range of applications. For construction equipment manufacturers, we produce durable bevel and helical gears for heavy machinery like bulldozers, excavators, and cranes, designed to handle high torque in rugged environments.

In marine applications, OEMs benefit from custom gears that reduce noise and vibration, as demonstrated when we resolved excessive noise issues for a marine pump manufacturer by correcting runout and backlash errors in their gear assemblies. Similarly, our custom sprockets and U.S. Tsubaki Power Transmission chains support OEMs in material handling, ensuring reliable power transmission in conveyors and other systems.

Our ability to work with diverse materials—steel, stainless steel, alloys, and even plastics—further enhances our value to OEMs. Whether it’s a high-strength gear for industrial machinery or a corrosion-resistant sprocket for food processing equipment, Commercial Gear tailors material selection and finishing processes, such as heat treating or specialty coatings, to meet industry-specific demands. This flexibility ensures OEMs receive components optimized for performance and durability in their unique operating conditions.

Advanced Manufacturing and Timely Delivery

Commercial Gear & Sprocket’s state-of-the-art facility is equipped with modern CNC turning and machining centers, including the Doosan Lynx 220LMS turning mill, alongside traditional hobbing and shaping equipment. This combination allows us to handle both high-volume production and intricate, low-volume custom orders with precision and efficiency. Our gear cutting capabilities include hobbing up to 60" in diameter, shaping from 1/8" to 36", and bevel gearing from 1/4" to 24", ensuring we can meet the diverse needs of OEMs.

Timely delivery is a cornerstone of our service, as OEMs often operate under tight production schedules. Commercial Gear’s third-generation, family-owned operation emphasizes customer service, ensuring components are delivered on time without compromising quality. Our acquisition of advanced ITW measuring instruments further enhances our ability to inspect gears with precision, catching potential issues before parts reach the OEM, thus preventing costly delays.

Partnership and Problem-Solving

What sets Commercial Gear & Sprocket apart is their collaborative approach. Our experienced engineers work closely with OEMs to understand project requirements, offering design and engineering support through available resources. Whether reverse-engineering a failed component or designing a new gear set, we provide tailored solutions that address specific challenges.

For instance, when a rail car manufacturer faced gear binding issues, Commercial Gear’s team used advanced inspection methods to identify and correct errors, delivering gears that outperformed the OEM’s previous supplier.

As a distributor of U.S. Tsubaki Power Transmission products, we offer stock and re-machined sprockets and chains, providing OEMs with both custom and off-the-shelf solutions. This dual capability ensures OEMs can source all necessary components from a single, reliable partner, streamlining procurement and reducing supply chain complexity.

Driving OEM Success with Quality and Innovation

Commercial Gear & Sprocket’s commitment to quality, precision, and customer satisfaction makes them an invaluable partner for OEMs. By delivering custom gears and sprockets that meet exact specifications, we help OEMs enhance equipment reliability, reduce maintenance costs, and achieve superior performance. Our adherence to industry standards, investment in cutting-edge technology, and focus on tailored solutions empower OEMs to innovate and compete in their respective markets.

Get Started with Commercial Gear & Sprocket Today

For OEMs seeking high-quality, custom-engineered gears and sprockets, Commercial Gear & Sprocket offers unmatched expertise and service. Call 800-491-1073 to explore how their solutions can elevate your next project or request a quote online. With a legacy of excellence and a forward-thinking approach, Commercial Gear & Sprocket is ready to drive your success.