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How the Mining Industry Uses Custom Made Gears by Commercial Gear & Sprocket Company Inc.

The Mining Industry Using Custom Gears and Sprockets

The mining industry demands robust, precise, and reliable components to withstand harsh conditions and ensure operational efficiency in extracting and processing resources. Commercial Gear & Sprocket Company Inc., a third-generation, family-owned manufacturer based in East Walpole, Massachusetts, has been delivering high-quality custom gears, sprockets, and related products for over 70 years. Operating from their 618 Washington Street facility, they serve the mining industry with tailored solutions, including bevel, helical, worm, and spur gears, manufactured to AGMA and ISO 9002 standards. Below, we explore how these custom gears enhance mining operations.

Powering Heavy Machinery

Mining equipment like excavators, haul trucks, and conveyor systems rely on custom gears to transmit power efficiently under extreme loads. Commercial Gear’s helical gears, crafted with advanced generating equipment, provide smooth, high-torque transmission for continuous miners and draglines, reducing vibration and wear in abrasive environments. Their spur gears, ranging from 96 to 2 D.P. and up to 36 inches in diameter, are used in crushers and mills, ensuring precise motion control and durability in high-impact applications like ore grinding.

Precision in Drilling and Tunneling

Precision is critical in mining operations such as rock drilling and tunneling. Commercial Gear’s custom rack and pinion gears, produced with calibrated inspection tools, deliver accurate linear motion for drilling rigs and tunnel boring machines. A case study on their website highlights how they resolved binding issues in a rock drill manufacturer’s helical gears by identifying lead and profile errors, improving performance and reliability. These custom solutions ensure mining equipment operates efficiently in confined, high-stress underground environments.

Durability in Harsh Conditions

Mining gears face dust, extreme temperatures, and corrosive conditions. Commercial Gear’s worm gears, made with state-of-the-art hobbing and thread milling, offer high load capacity and resistance to wear, ideal for conveyor drives and hoisting systems. Their use of materials like steel, bronze, and alloys, with optional heat treatments and coatings, enhances corrosion resistance and longevity. For instance, their splines and jaw clutches, used in mining winches, maintain structural integrity under heavy loads and abrasive dust.

Benefits of Commercial Gear’s Solutions

Commercial Gear’s U.S.-based manufacturing ensures fast lead times, rigorous quality control, and compliance with AGMA standards, critical for minimizing downtime in mining operations. Their in-house Doosan Lynx 220LMS turning mill and ITW inspection equipment detect and correct gear imperfections, ensuring reliability. Custom engineering and troubleshooting, as noted on their site, solve complex issues, fostering long-term partnerships with mining clients. For durable, precise gear solutions, contact Commercial Gear.

Get Started with Commercial Gear & Sprocket Today

For OEMs seeking high-quality, custom-engineered gears and sprockets, Commercial Gear & Sprocket offers unmatched expertise and service. Call 800-491-1073 to explore how their solutions can elevate your next project or request a quote online. With a legacy of excellence and a forward-thinking approach, Commercial Gear & Sprocket is ready to drive your success.